E-Weld Simulator

About the Project

Technical and Vocational Education and Training (TVET) institutions face operational challenges in manual welding instruction due to high consumable costs, inherent safety hazards like arc flash, and a lack of objective real-time tracking. To address these challenges, this paper presents the INNOVA HOSHI E-WELD SIMULATOR, an interactive web-based 2D learning platform designed for early welding education. Built using HTML5, JavaScript, and CSS, the zero-cost simulator enables iterative virtual practice before physical workshop engagement. The system mandates digital personal protective equipment (PPE) activation with automated warning alerts and employs kinematic tracking algorithms to monitor travel speed and welding path accuracy. Trainees configure standard Welding Procedure Specification (WPS) parameters across 2F and 3F positions, receiving instant Non-Destructive Testing (NDT) visual evaluations and percentage scores. Implementation demonstrates enhanced psychomotor readiness, zero material waste, and scalable deployment across vocational networks.